Accuracy for Granulator How important is good or bad? The amount of each bottle of sugar coating, tablet and capsule is determined through continuous clinical trials, practice and data. Either how much you want to put in this bottle, or how much you want to put in it. Especially for pharmaceutical factories with an annual output of hundreds of millions of tons, the cost difference caused by different accuracy is a world of difference. Of course, more importantly, it will have a negative impact on consumers' minds. In recent years, the manufacturers of the granulator measure the quality of the granulator with accuracy, and constantly strive for perfection as the "gold standard" for manufacturing the granulator.
On the other hand, the accuracy of the granulator is not only achieved through production, but also the "stability" of the granulator in long-term production practice. It is also the core standard for evaluating the quality of the granulator. In short, the two major standards of the granulator: accuracy and stability.
How to improve the accuracy and stability of the granulator?
First, this must be determined by specific statistics. What numbers bring is more intuitive. Secondly, figures alone are not enough. It is also necessary to continuously record and test the accuracy of the number of particles, and conduct statistics and analysis of reasonable data sources.
1. The technician should warm up the machine before starting it according to the operating steps. Or during the operation of the machine, the technician should timely replenish the materials in the silo. If not, this will affect the separation state of the materials on the vibrating plate. These external factors will lead to incorrect product counts.
2. The three-stage oscillating plate used to produce capsules and pills in the tablet counting machine is set to a completely different oscillating frequency. Or when making tablets and capsules, because the material contains dust, the dust accumulation in the detection channel will block the infrared ray, so the counting circuit cannot work normally.
3. The quality of compressed air will affect the accuracy of counting. Compressed air with large water content has a great impact on the sensitivity of the actuator cylinder. Once the sensitivity of the cylinder is reduced, the accuracy of counting cannot be guaranteed.
4、 Capsule counter The accuracy of is affected by the setting of the bin door, the setting of the oscillation frequency of the three-stage vibrating disk, the setting of the product length and parameters, the setting of the predictive value, the setting of the counting speed and the speed. Setting of separation speed.
5. As the actuator of tablet counting machine, its reaction speed directly affects the accuracy of counting. The reasons for the reduced sensitivity of the cylinder are: moisture in the compressed air, non cylinder grease, impurities entering the cylinder, cylinder leakage and leakage sealing.